Note: Indicative Lead Content: 100 minus total of impurities

Powering progress of the circular economy

At the heart of our mission lies the commitment to drive sustainability by transforming lead into a force for positive change.

Powering progress of the circular economy

At the heart of our mission lies the commitment to drive sustainability by transforming lead into a force for positive change.

Battery recycling facility workers at EL BAT – advancing the circular economy in metallurgy
ABOUT US

Production of lead metal with attention to detail

EL BAT gives new life to old batteries. We are one of the biggest plants in Europe for processing and recycling various types of lead-containing waste and discarded lead-acid batteries. With the solutions we have created we help to free the environment from the consequences of a number of anthropogenic factors.

ABOUT US

Production of lead metal with attention to detail

EL BAT gives new life to old batteries. We are one of the biggest plants in Europe for processing and recycling various types of lead-containing waste and discarded lead-acid batteries. With the solutions we have created we help to free the environment from the consequences of a number of anthropogenic factors.

PRODUCTS

EL BAT IS A HIGHLY TECHNOLOGICALLY DEVELOPED PLANT FOR LEAD RECYCLING

The various types of lead are a raw material base in the production of lead-acid batteries, also widely used in the automotive industry, construction of submarines and other vessels, cable coatings, and the chemical industry.

 

EL BAT produces all kinds of lead-containing alloys, such as antimony alloys, tin alloys, selenium alloys, calcium alloys (low, medium, and high calcium content), and others made as per the customer’s specifications.

PRODUCTS

EL BAT IS A HIGHLY TECHNOLOGICALLY DEVELOPED PLANT FOR LEAD RECYCLING

The various types of lead are a raw material base in the production of lead-acid batteries, also widely used in the automotive industry, construction of submarines and other vessels, cable coatings, and the chemical industry.

 

EL BAT produces all kinds of lead-containing alloys, such as antimony alloys, tin alloys, selenium alloys, calcium alloys (low, medium, and high calcium content), and others made as per the customer’s specifications.

Soft lead ingot processed for reuse in EL BAT's refined lead production line Industrial lead alloy ingots with custom composition, cast and prepared at EL BAT metallurgy facility Refined sodium sulfate powder from EL BAT’s lead-acid battery recycling process Recycled polypropylene pellets derived from battery casings at EL BAT recycling facility
Soft Lead
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Lead Alloys
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Sodium Sulfate
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Polypropylene
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Soft Lead
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Lead Alloys
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Sodium Sulfate
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Polypropylene
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EL BAT IS RESPONSIBLE

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Employees

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Export of production

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euro turnover

TECHNOLOGIES​

THE BATTERY RECYCLING SYSTEM DEVELOPED IN PARTNERSHIP WITH ENGITEC AND BJ INDUSTRIES​

Used lead-acid batteries are dismantled and separated into lead, acid, and plastics. Acid is neutralized or reused, and plastics are recycled. This process ensures clean input for smelting and reduces environmental waste.

Breaker, separation and filtration unit

Desulphurization reduces SO₂ emissions and slag. Paste is mixed with waste acid and reagents, then dewatered. The filter cake goes for smelting; the filtrate is treated to remove metals. Purified sulphate is used for salt production.

Lead Paste Desulphurization

Sodium sulfate solution undergoes crystallization. The final brine is centrifuged; crystals are sent to a storage silo, and the mother liquor is recycled back into the process.

Sulphate Salt Production

Lead parts are melted in short rotary furnaces. Impurities are removed via fluxing, producing soft lead. Advanced filters reduce emissions and meet environmental standards.

Lead Smelting

Remelted lead is purified in refining kettles. Impurities like copper and arsenic are removed, and alloying elements may be added to create custom grades. The result is 99.97–99.99% pure lead for reuse in batteries, shielding, and more.

Lead Refinery

Molten lead is poured into molds to form ingots. Controlled cooling ensures shape and purity. The result: high-quality soft lead ready for reuse in batteries and other industrial applications.

Lead Casting

Battery casings are shredded, washed, and purified. Clean polypropylene chips are melted and pelletized into high-grade granules—ready to be reused in new battery housings, auto parts, and packaging.

Polypropylene Production

All wastewater from recycling is treated on-site. Through chemical purification, filtration, and reuse, we ensure no contaminated water leaves our facility—supporting a circular water economy.

Sewage Treatment Plant

Used lead-acid batteries are dismantled and separated into lead, acid, and plastics. Acid is neutralized or reused, and plastics are recycled. This process ensures clean input for smelting and reduces environmental waste.

Breaker, separation and filtration unit

Desulphurization reduces SO₂ emissions and slag. Paste is mixed with waste acid and reagents, then dewatered. The filter cake goes for smelting; the filtrate is treated to remove metals. Purified sulphate is used for salt production.

Lead Paste Desulphurization

Sodium sulfate solution undergoes crystallization. The final brine is centrifuged; crystals are sent to a storage silo, and the mother liquor is recycled back into the process.

Sulphate Salt Production

Lead parts are melted in short rotary furnaces. Impurities are removed via fluxing, producing soft lead. Advanced filters reduce emissions and meet environmental standards.

Lead Smelting

Remelted lead is purified in refining kettles. Impurities like copper and arsenic are removed, and alloying elements may be added to create custom grades. The result is 99.97–99.99% pure lead for reuse in batteries, shielding, and more.

Lead Refinery

Molten lead is poured into molds to form ingots. Controlled cooling ensures shape and purity. The result: high-quality soft lead ready for reuse in batteries and other industrial applications.

Lead Casting

Battery casings are shredded, washed, and purified. Clean polypropylene chips are melted and pelletized into high-grade granules—ready to be reused in new battery housings, auto parts, and packaging.

Polypropylene Production

All wastewater from recycling is treated on-site. Through chemical purification, filtration, and reuse, we ensure no contaminated water leaves our facility—supporting a circular water economy.

Sewage Treatment Plant

SCOPE

EL BAT IS BULGARIA-BASED COMPANY WITH A WIDE RANGE

We operate mainly in Central Europe, but we also have many partners in Asia and Africa.

Trader Monitoring Lead and Battery Market Trends on Multiple Screens

PROTECTION FROM ADVERSE PRICE MOVEMENTS

The LME offers those at all stages of the metals supply chain the opportunity to hedge their price risk and gain protection from adverse price movements. At EL BAT we are hedging metals, a process of offsetting the risk of price movements in the physical market by locking in a price for the same commodity in the futures market.

PROTECTION FROM ADVERSE PRICE MOVEMENTS

 The LME offers those at all stages of the metals supply chain the opportunity to hedge their price risk and gain protection from adverse price movements. At EL  BAT we are hedging metals, a process of offsetting the risk of price movements in the physical market by locking in a price for the same commodity in the futures market.

Trader Monitoring Lead and Battery Market Trends on Multiple Screens
SUSTAINABILITY

LET’S POWER TODAY WITHOUT CONSEQUENCES FOR TOMORROW

We all share one home. Everything we do today, we face tomorrow. Whether it will be good or bad depends on us and the decisions we make.

We started our journey 30 years ago and were ambitious enough to believe we could change the way we impact the future.

Sustainability Graphic Showing EL BAT's Battery Recycling Process and Circular Economy Model
SUSTAINABILITY

LET’S POWER TODAY WITHOUT CONSEQUENCES FOR TOMORROW

We all share one home. Everything we do today, we face tomorrow. Whether it will be good or bad depends on us and the decisions we make.

 

We started our journey 30 years ago and were ambitious enough to believe we could change the way we impact the future.

Sustainability Graphic Showing EL BAT's Battery Recycling Process and Circular Economy Model
LEADERSHIP

GET ACQUAINTED WITH THE INNOVATORS SHAPING OUR TEAM'S FUTURE

Portrait of Dimitar Popov, CEO of EL BAT – Battery Recycling and Lead Production Company

Dimitar popov

Chairman of the Board

Portrait of Stanislav Popov, Deputy Chairman of EL BAT – Battery Recycling and Lead Production Company

Stanislav Popov

Deputy Chairman of the Board

EL BAT
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